Integrated Sapphire Processing & Optical Component Manufacturing

CHENGDU COCREATION OPTICAL is a professional manufacturer of synthetic sapphire and precision optical components. We deliver slicing, grinding, ultra‑precision polishing, custom shaping, optical coating and reliable volume‑production services for industrial customers worldwide.

About CHENGDU COCREATION OPTICAL

CHENGDU COCREATION OPTICAL specializes in precision processing of high‑purity synthetic sapphire. Our product portfolio includes polished sapphire rods, sapphire watch crystals, optical windows, semiconductor sapphire components, ruby parts, infrared optical components, and custom‑shaped sapphire parts.

Backed by in‑house cutting, grinding, polishing, forming, inspection and coating capabilities, we supply standard‑range items, prototype sampling, small‑batch runs and high‑volume stable production. Custom sizes, geometries, curvatures, colors, surface finishes and precision specifications are available per customer drawings.

Our components serve diverse fields including semiconductor epitaxy, precision optical instruments, smart wearables, horology, infrared sensing, laser equipment, medical optics and industrial optical systems. We focus on consistent quality, competitive pricing, full inspection documentation and responsive export‑oriented customer service.

Our Background

Sapphire Process Steps

1:X‑Ray NDT Crystal orientation apparatus

First, crystal orientation is verified via X‑ray non‑destructive testing. Markings are applied strictly according to customer‑specified crystal‑axis requirements.

2:Sapphire Brick Cutting

The sapphire ingot is precision‑sliced. The blank thickness is close to final dimensions, reserving sufficient material allowance for subsequent grinding & polishing.

3:Rounding Machines

For circular components, blanks are centred and edge‑rounded to achieve required roundness and outer‑dimensional tolerances.

4:Grinding Room

Shape‑forming completed, workpieces enter grinding phase. Single‑side or double‑side grinding is selected according to customer‑specified accuracy requirements.

5:Single‑side grinding & polishing machine

Single‑side grinding delivers superior surface quality and is deployed for high‑specification optical components.

6:Double‑sides grinding & polishing machine

Double‑side grinding processes both faces simultaneously for higher throughput, delivering excellent parallelism for mass‑production orders.

7:Manual Chamfering

Precision chamfering eliminates edge chipping during machining. It also prevents operator cuts during part handling and assembly.

8:Fine grinding process workpiece

After coarse grinding, components proceed to fine grinding to tighten thickness, flatness and parallelism tolerances.

9:Thickness Measuring

Post fine‑grinding, every part is measured for thickness. Polishing removes minimal material, so fine‑grinding dimensions must fall within finished‑part tolerances.

10:Polishing Room

Passing fine‑grinding inspection, parts move to polishing. Single‑side or double‑side polishing is chosen based on target surface‑quality grades.

11:Double Polishing Room And Ultrapure Water Equipment

Double‑side polishing optimises throughput for high‑volume orders with moderate surface‑quality requirements, eliminating bonding‑plate‑related process steps.

12:Single Side Polishing

Ultra‑high‑precision optics utilise single‑side polishing. Multiple iterative processing cycles are needed, which accounts for higher pricing for premium‑grade sapphire components.

13:Dimensions Checking

Post‑cleaning, finished parts go through comprehensive quality inspection. Full‑process monitoring covers dimension, roundness, parallelism, perpendicularity, angle and flatness.

14:Surface Quality Checking

Microscopes and standard optical inspection lamps detect surface scratches, digs and blemishes for optical‑grade acceptance.

15:Surface Flatness Checking Water Equipment

Laser interferometers are used to quantitatively test workpiece flatness and parallelism.

16:Packing And Delivery

Qualified components are packed with capacitor paper, individually sealed in ziplock bags, housed in rigid PP boxes and outer cartons. Global shipments via DHL are available.

Why Global Customers Choose Cocreation Optical

Specialized in precision processing, optical inspection and custom manufacturing, Cocreation Optical delivers consistent quality, flexible customization and reliable supply for global optical, watch, semiconductor and industrial customers.

Integrated Sapphire Manufacturing

We offer full‑range in‑house production capabilities including cutting, grinding, polishing, shaping, drilling, coating and final inspection.

Precision Custom Processing

Custom sizes, thicknesses, diameters, curves, holes, slots, shapes, surface finishes, and optical requirements can be produced according to customer drawings.

Strict Quality Inspection

Each component is inspected for dimensions, tolerance, flatness, surface quality, transparency, coating performance, and appearance before shipment.

Stable Material Performance

High-purity sapphire offers excellent hardness, scratch resistance, chemical stability, high-temperature resistance, and optical transmission for demanding applications.

Fast Sampling & Reliable Supply

Standard sapphire rods, watch crystals, optical windows, and common components support fast sampling, while customized orders can be produced with stable lead times.

Global Export Support

We support international customers with product selection, drawing evaluation, technical communication, secure packaging, export documents, and responsive after-sales service.

Frequently Asked Questions

Here are some common questions before starting a sapphire crystal, optical component, or custom precision processing project with CHENGDU COCREATION OPTICAL.

What types of sapphire products can you produce?

We can produce sapphire rods, sapphire rod blanks, polished sapphire rods, sapphire watch crystals, sapphire optical windows, sapphire lenses, sapphire tubes, ruby components, infrared optical parts, semiconductor sapphire components, and customized sapphire parts according to customer drawings.

Yes. We support custom production based on drawings, samples, or technical requirements, including custom size, thickness, diameter, curvature, holes, slots, steps, chamfers, surface finish, and optical tolerance.

We mainly process synthetic sapphire, ruby, optical glass, infrared optical materials, and other precision optical materials. Material selection can be recommended according to the application, working environment, and optical performance requirements.

Yes. We provide precision grinding, ultra-precision polishing, double-side polishing, edge processing, optical polishing, and coating services such as AR coating, mirror coating, filter coating, and other customized optical coatings.

Yes. Before shipment, finished parts can be inspected for dimensions, tolerance, surface quality, flatness, parallelism, transparency, coating performance, and appearance. Inspection reports can be provided according to project requirements.

You can send us your drawings, samples, material requirements, quantity, application details, and special technical requirements. Our team will evaluate the feasibility, recommend a suitable process, and provide a quotation as soon as possible.

For Immediate Assistance, Please Contact us Now!